How to Burn a Lion Install DVD and Create Bootable Thumb Drive
Lion is Apple’s first disc-less distribution of Mac OS X. While that's great for folks with broadband, for others it can be a pain. You could wait until August and get a USB drive from Apple for $69 or you could download Lion once and create an install disc or drive.
Please note: After Lion is installed on your Mac, the installer file in Applications will automatically be deleted. Because of this, you will want to do this procedure before upgrading your machine. You can also move the installer from the Applications folder. You should also note that booting with a DVD will take significantly longer than booting from your hard drive, so be patient while loading up your install DVD. Using a USB thumb drive instead will greatly improve the installer loading speeds (see Step 4 below).
What You Will Need:
>> A blank DVD-R or 8GB or larger USB Thumbdrive
>> Lion Installer
1. Crack Open the Installer File
The first thing you need to do is located the “Install Mac OS X Lion” application icon in the Applications folder on your Mac.

Right-click on this application and select “Show Package Contents.” In the resulting folder that appears, navigate to Contents > Shared Support. There will be a file called InstallESD.dmg. Drag it to your Desktop as this is the file that we will burn to the blank DVD.
2. Open Disk Utility
If you are using a USB Thumb drive, you can skip this step and go directly to Step 4.
Insert your blank DVD and launch Disk Utility (located in /Applications/Utilities). Click the “Burn” button in the top left of the Disk Utility toolbar. A file chooser dialog will open. Select the InstallESD.dmg disk image that we just dragged to the Desktop.

In the resulting window, click the Burn button to begin the burning process. This process will take a while because there is over 3GBs of data being written to the disc.

3. Burn, Baby, Burn... It’s a Lion Inferno

After the disc has been successfully burned, it will be ejected from your Mac and ready to be placed in another Mac for installation. Insert the disc and restart your Mac while holding down the C key to boot into the installer disc you just created.
4. Portable Lion
If you don't have a blank DVD, or want to create a bootable USB thumb drive installer instead, Disk Utility will gladly oblige. Open Disk Utility and select your thumb drive in the sidebar, and then click on the Restore tab.
For the Source area, click on the Image button and select the InstallESD.dmg file on your Desktop. Next, drag your thumb drive from the sidebar to the Destination field. When you have done this, click Restore to have the image "burned" onto your thumb drive. The only thing left to do is to plug it into you Mac, boot up your machine while holding option and choosing your thumb drive to install Lion.
Follow this article’s author, Cory Bohon on Twitter.
strabes
August 24, 2011 at 12:51pm
followed the instructions exactly, when I press enter to boot from the 8gb flash drive it gives me the circle with a slash through it icon on the grey boot screen.
jcnyc
July 29, 2011 at 5:46am
Is there any way I can safe my Lion version on a DVD after been installed already.
makai4325
July 28, 2011 at 9:34pm
I have done all this.. but i went to test and when i hold down the "c" it don't do anything. I waited like 5 min too. thought i did try command + r and that worked. but my brother wanted to restore his computer and reinstall Lion and it required him to redownload from the mac app store. I think this method doesn't work unless you reinstall OS X Leopard then install Lion
Luba
July 23, 2011 at 2:19am
Does it have to be DVD -R? I used a DVD +R to create the bootable Lion Install, but I have tested it so I don't know if it will work.
BTW, what's the difference between DVD +R and DVD -R??
rumali35
July 21, 2011 at 11:15am
I can't seem to find the lion app so that I can get that installESD.
karkooshy
July 21, 2011 at 4:08am
That's pretty cool :o
But would it solve the problem with the people owning macs (compatible with Lion hardware-wise, but...) still stuck with Leopard as oppose to snow leopard?
ilikeimac
July 20, 2011 at 6:02pm
Disk Utility is telling me that my 4GB thumb drive isn't big enough. When I mount the InstallESD.dmg image it's capacity is 4.18 GB. Guess I need a bigger drive.
corybohon
July 20, 2011 at 8:24pm
Yes, sorry about that. I'm correcting the article. You need a larger thumbdrive for the overhead.
ilikeimac
July 20, 2011 at 5:23pm
I notice your Disk Utility settings show that the thumb drive's Partition Map Scheme is Master Boot Record. Doesn't it need to be GUID in order to be bootable?
I've heard that a lot but then again I read somewhere recently that sometimes you can boot from an MBR disk and it's more about having the right drivers or something, but that was when I was trying to make bootable Linux thumb drives for a Mac.
Anywho, if you're having trouble booting from a thumb drive you made following the instructions above, use the "Options…" button in the "Partition" tab of disk utility to repartition it using GUID instead of Master Boot Record.
brina0214
July 20, 2011 at 4:51pm
What happens if I read this AFTER I finished installing Lion so it's already been deleted?? Is there anyway to still make a bootable thumb drive??
apstewart
July 22, 2011 at 8:03pm
Per an Apple URL I can't seem to paste:
To redownload the installer on a computer running OS X Lion, press and hold the Option key while you click the Purchases tab. If the button to the right of the Install Mac OS X Lion item doesn't change to "Install" and allow you to download Lion, use Spotlight to search for "Install Mac OS X Lion" on your computer.
I'm doing this right now so I can burn to an SD card.
Scooter Rocks
July 30, 2011 at 8:26am
If you click install, it will just download Lion again, not re-install it, right?
HamRadioActive
July 24, 2011 at 7:05am
I cannot seem to be able to find the app Install Mac OS X Lion. I sure don't want to sit around again for an hour while it down loads again. Is it a hidden file? I used spotlight and no luck finding Install Mac OS X Lion.app. I have an 8GB DVD to burn the boot disk on so I'm ready. Wish Apple would send a Boot Disk in the mail for the cost of burning and shipping after you pay for the software in the App Store.
ilikeimac
July 20, 2011 at 4:58pm
Have you tried opening the App Store and re-downloading Lion? I haven't upgraded yet so I wouldn't know if that avenue is cut off or not.
corybohon
July 20, 2011 at 5:13pm
If you have another Mac that's linked to your App Store account, you should be able to download the installer again without any issues (by going to the Purchased section). After you've installed, the Mac App Store will list OS X Lion as already installed and won't let you re-download it on that particular machine.
Scooter Rocks
July 29, 2011 at 6:51pm
One of the commenters, 'apstewart', said, "To redownload the installer on a computer running OS X Lion, press and hold the Option key while you click the Purchases tab. If the button to the right of the Install Mac OS X Lion item doesn't change to "Install" and allow you to download Lion, use Spotlight to search for "Install Mac OS X Lion" on your computer." Do you know if this works or not? (I would be doing it on a friend's computer, so I don't have a way to test it yet)
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